May '07
40. Painting the Side
41. The Second Rollover
42. Finishing the Rear Seat



40. Painting the Side


There have been a number of delays in the bottom painting job from April, so the rollover is not due until mid May. While I am waiting I can get on with painting the rest of the hull. The main delay was the trouble with the bright strip which is listed in the Problems page under the heading "Bright Strip". Apart from that the boat is just about ready. The waterline is marked off and the bottom paint is going over the undercoat. It is not antifoul, so I could have used the same colour throughout, but I like the contrast between the grey and the green. There will be a white boot top eventually too.


The white undercoat is being covered on the bottom by grey final coat.

The normally flat finish on antifoul paints also makes a nice contrast with the glossy finish above the waterline, so I am flattening the final coat of the grey bottom paint with fine silica powder, to achieve a satin look.


The bottom paint needs to be flattened on the next covering.


The topside paint I am using now is International Paint's "Brightside", and it is nice to use, very forgiving and beautifully smooth. However it forms masses of bubbles with a foam roller, and needs to be followed around with a brush to smooth it out. That, nevertheless, is very easy to do, and the result is a professional looking paint job; too good, in fact, as it shows up the sad fact that almost a month's fairing and sanding has not given me an optically perfect hull. It may still be an option to go for a satin finish on the side, to try to obscure some of the irregularities, but I will put the first coat on out of the tin to see how it looks.

 
Before and after the first topcoat







It isn't perfect, but I think I will stay with the gloss unless the other side is a lot worse. In the view above, the contrast with the satin bottom paint is not as dramatic as it could be, but from another angle it is better.

I am also biding my time now by cleaning up the epoxy ooze from between the two parts of the carlings. Although I was careful to wipe up any spill at the time they were being glued together, I did not go back for a second wipe after a few minutes had passed, so I did not notice that drips had reaccumulated. By working from under the boat while it is in the upsdie down position, I can chisel the spills away fairly easily. (The under surfaces of the carlings need to be smooth for the attachment of the cleats, which will eventually hold the lagging boards).







Epoxy spills under the carlings need to be cleaned up.


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40. The Second Rollover

Judging by the weight of the boat now, it is not going to be a simple 6 man job to roll it over this time. Once again, I hoped to depend on the next generation to provide the muscle, while I provided the guidance (and the lunch). This time we had the keel to be careful of, and, more importantly, the paint.







   


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41. Finishing the Rear Seat

With the boat back upright it takes a little readjustment to start thinking the right way up again. When It was first inverted, the rear seat was half completed, and this seems like a good point to take up work again. However, this time the rudder post is in place, and the question of whether or not to plan for a rear deck hatch has to be decided.  I have been keen to avoid one if at all possible, because I think they are ugly, but in the largest of the Andrews launches, the 50' models, there was a rear hatch for just the same reason as my boat may need one: the distance from the rudder to the passenger compartment might be too great to allow a reach through the back of the rear seat and its bulkhead. And, I would have to admit that the hatch on the 50' boats does not look too bad, and on the smaller boats they can look alright if they are subtle enough.



 
If it is done well the rear hatch is not unattractive.


If it does prove to be necessary, it might be tempting to think that leaving out the chrome surround would make it even less conspicuous, but the plain treatment of the hatch seen on this 20' Andrews launch does not make an improvement to my eye. Perhaps it is better to make a feature of it after all.


Sorry about the cat. Just look at the hatch.

Of course, you could always go over the top, like the hatch on this Hobbs launch:



Anyway, at the present time all I have to consider is whether the hatch is necessary. The distance from the bulkhead behind the rear seat (bulkhead E) to the rudder is 800mm. So it is too far to just reach through a hole in the bulkhead to get to the steering gear. The height of the bulkhead above the seat and below the upper frame is enough to squeeze a small body through, which is hardly a description of mine, but it is an option. The length of the tiller brings the steering cable into reach 150 mm. in front of the rudder, so it may be just possible to avoid the hatch, provided a sufficiently large hole is cut into the bulkhead to allow a small person access to the mechanism.

Do I want that large a hole in the bulkhead? It would mean doing away with any central support for the deck stringers, because I have already determined that there needs to be a pair of fixed lateral sections to the seat back. They have to ride on the bulkhead, so the solution shown in the boat below is not an option.



My gut feeling tells me not to go without a central support, so I guess that I had better go with the hatch. I don't have to decide finally until the time comes to lay on the deck stringers. Once the rear seat is in place I will re-assess access to the rudder compartment, and commit myself then.


So, on to the seat itself: currently the seat platform is in place, and the hatch cover to the under seat locker is ready to be dropped into position. Two seat back supports are attached to the bulkhead behind the seat (bulkhead E), and a batten is attached to the platform which will act to throw the seat back forward at platform level to achieve the required rake of 10°. Two more supports will have to be cut and fitted near the point where the cockpit lagging will eventually meet the seat platform, as was determined in April '06.


Another support will be fitted where the arrow points. Outboard of
that the seat back will be fixed. Inboard of that it will be hinged.


The idea is to have the seat back foldable between the outer supports for access to the bulkhead, but fixed laterally. To allow for the folding I could use a piano hinge fixed to the bottom of the seat back and the platform, or I could fix a narrow strip of seat back to the platform, and hinge from that strip to the rest of the back.


The central portion will hinge forwards between the supports.


I see a problem with the former arrangement; because the ply for the seating is only 9 mm. thick it really needs a backing block where the screws for the hinge are to go, otherwise the force of passengers sitting on the seat and leaning on the back will be taken by very short screws bored into plywood. But at the bottom edge of the seat back itself, there is the batten riding behind it, right where a backing block would be needed.

If, instead, I fix a narrow strip of seat back to the batten, and hinge the rest of the back to this piece, I can use the batten itself as a backing block for the fixed piece's hinge screws, and put another block behind the lower edge of the remaining section of the back for its screws.

Of course, there is no real need for piano hinges. Simple butt hinges would do the job. But before any of that can be done the dimensions of the space behind the lagging needs to be determined and marked out. In April '06 I marked the position on the seat platform which coincided with the inboard surface of the lagging boards. Now, to locate the batten to which they will be screwed, another line 8 mm. outboard of the first one is scribed onto the platform.

 
The location of the lagging board batten is marked onto the seat platform.


The batten itself has to be twisted slightly to follow the contour of the carlings,  so it is fixed down with three screws while the glue dries. I am using polyurethane glue for this job. It tends to foam up while it is setting, so it is helpful to mask off the surrounding areas for later removal of the foam.


Battens fixed to seat platform.

Next, the lateral back supports are added, after first mocking up some coaming boards to ensure that the seat back will have room to fold forward. A second mock strip is built up on to the coaming, to represent the cockbeading which will eventually hide the screws in the coaming.


 
The dark wood is the mock coaming and its cockbead, and the lateral support is located just inboard of that, to allow the back to swing.

With all four back supports in place, a strip of ply can be fitted to the seat batten between the lateral supports, and then the folding portion of the seat back can be added on top. Another representation of the coaming is used here, this time along the back behind the seat support.



    
Mock coaming is placed along the bulkhead, and the seat back is added.



The seat will now be able to be brought forward for access to the bulkhead when required.



Before the seat back is hinged into position it needs to be trimmed with hardwood, and shaved to sit flush with the rear section of the coaming, and a couple of finger holes will be put into it, like the seat bottom.

 

The rest of the seat structure, namely the fiddle for the bottom cushion, and the back lateral to the hinged portion, will have to be left until the coaming, lagging and cockbeading are being done. The tasks for June will begin with the completion of the floor timbers.






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